2020-2023 Triumph Tiger 900 Rally Pro Service Manual

2020 2021 2022 2023 Triumph Tiger 900 Rally Pro Service / Repair / Workshop Manual

Provided in PDF form, in English language and is fully BOOKMARKED and SEARCHABLE, unlike other versions available.

This comprehensive manual will also largely be suitable for the Tiger 900 GT, GT low & GT Pro models.

Includes wiring diagram.

Total of 527 pages.

Sample pages are shown in the product images, which show the quality of the material provided.

Features Following Chapters...

Introduction

Service Tools

Specifications

Torque Wrench Settings

Routings

Scheduled Maintenance

Scheduled Maintenance Table

Service Specifications

Service Torque Wrench Settings

Scheduled Service Procedures
Engine Oil - Level Inspection
Oil and Oil Filter - Renew
Fuel/Evaporative System - Check For Leaks, Routing, Chafing and Security
Throttle Body Plate (butterfly) - Check/Clean
Throttle Body Balancing
Autoscan
Air Filter - Renew
Secondary Air Injection Reed Valves - Inspection
Spark Plugs - Inspection
Coolant System - Check For Fluid Leaks
Coolant System - Check Hoses Check For Chafing, Cracks, Damage
Coolant Level - Inspection
Coolant Level - Adjustment
Coolant Renew
Clutch Cable - Check/adjust
Valve Clearance - Measurement
Valve Clearance - Adjustment
Camshaft Timing - Adjustment
Tyres - Check For Wear/Damage
Tyre Pressures - Check/Adjust
Wheels - Check For Damage
Wheel Bearings - Inspection
Steering Check
Fork Inspection
Fork Oil - Renew
Rear Suspension Unit - Inspection
Headstock Bearing - Check/Adjustment
Headstock Bearings - Lubricate
Headstock Bearing - Inspection
Brake Wear Inspection
Brake Master Cylinders - Inspection
Brake Calipers - Inspection
Front Brake Fluid Level - Inspection
Rear Brake Fluid Level - Inspection
Brake Fluid - Renew
Final Drive Chain Free-Movement - Adjustment
Final Drive Chain and Sprocket Wear - Inspection
Drive Chain Rubbing Strip - Check
Check Lights, Instruments and Electrical Systems
Fasteners - General Inspection
Side Stand - Clean/Lubricate
Rear Brake Pedal Grip - Lubricate
Bank Angle Indicators - Inspect
Additional Work

Engine Covers
Camshaft Cover
Alternator Cover
Clutch Cover
Balancer Shaft Cover
Sump
Crankshaft Cover
Engine Breather Cover
Sprocket Cover

Cylinder Head
Camshaft Drive Chain Tensioner
Camshaft Drive Chain
Camshafts
Cylinder Head
Valves and Valve Stem Seals

Clutch
Clutch Switch
Clutch Lever Assembly
Clutch Cable
Clutch
Clutch Lifter Arm
Crankcase, Crankshaft, Connecting Rods and Pistons
Crankcases
Connecting Rods
Pistons
Balancer

Transmission
Selector Shaft
Selector Forks and Drum
Input and Output Shaft Assemblies
Input Shaft
Output Shaft
Gear Change Linkage
Starter Drive and Sprag Clutch

Lubrication
Engine Oil - Specification
Engine Oil Circuit
Heat Exchanger
Oil and Coolant Pump
Low Oil Pressure Warning Light Switch

Engine Remove and Install

Fuel and Exhaust System and Engine Management
Engine Management - Glossary of Terms
Sensor Data
Electrical Connectors
System Diagnostics
Engine Management System Sensor Locations
Engine Fault Codes
Pinpoint Tests - Immobiliser/TPMS
Removal and Installation - Fuel and Air Components
Removal and Installation - Engine Management Components
Removal and Installation - Exhaust System Components

Cooling
Coolant
Water Pump
Coolant Pressure Cap and Coolant System - Testing
Coolant System Pressure Test
Thermostat
Radiators
Coolant Expansion Tank

Front Suspension
Front Fork Oil Seal - Clean
Front Fork - Disassembly/Installation
Upper Yoke - Removal/Installation
Headstock Bearing - Removal/Installation
Handlebar - Removal/Installation

Rear Suspension
Swinging Arm - Removal/Installation
Drag Link and Drop Links - Removal/Installation
Rear Suspension Unit - Removal/Installation
Brakes
Removal and Installation - Front Brake Components
Removal and Installation - Rear Brakes Components
Removal and Installation - ABS Components

Wheels and Tyres
Tyre Pressure Monitoring System (TPMS)
Wheels - Inspection
Tyre Wear/Wheel Inspection
Tyre Pressures
Wheel Spoke Tensioning
Front Wheel - Removal
Front Wheel - Installation
Rear Wheel - Removal
Rear Wheel - Installation
Front Wheel Bearings
Rear Wheel Bearings

Final Drive
Final Drive Chain
Final Drive Chain and Sprocket Wear - Inspection
Final Drive Chain Lubrication
Drive Chain - Replacement (Endless type)
Rear Sprocket
Front Sprocket

Frame and Bodywork
Rider's Seat - Removal/Installation
Fuel Tank Infill Panel - Removal
Radiator Cowl Finisher - Removal/Installation
Windscreen and Screen Support - Removal/Installation
Beak - Removal and Disassembly
Cockpit Side Panel - Removal/Installation
Seat Panel - Removal/Installation
Front Mudguard - Removal/Installation
Rear Mudguard - Removal/Installation
General Frame Inspection
Aluminium Sump Guard - Removal/Installation
Handguards - Installation
Side Stand - Removal/Installation
Centre Stand - Removal/Installation
Bank Angle Indicators - Removal and Installation
Mirror - Removal/Installation
Grab Handle - Removal/Installation
Rear Seat Lock - Removal/Installation
Frame Guards - Removal/Installation
Engine Bars - Removal/Installation
Saree Guard - Removal/Installation - Applicable Markets
Sliding Carriage - Removal/Installation

Electrical
Battery, Fuses and Relays
Diagnostics - Starter and Charging Circuits
System Diagnostics - Chassis ECM
Chassis ECM Diagnostic Trouble Codes
Pinpoint Tests - Chassis ECM
Lighting Adjustment and Bulb Replacement
Removal and Installation - Electrical Components
Circuit Diagrams
Electronic Systems Configuration and Setup