2019 Onwards Harley Davidson Livewire Service Manual

2019 Onwards Harley Davidson Livewire Service / Repair / Workshop Manual

Provided in PDF form, in English Language is the 2022 Edition service manual, please ensure this is also suitable for your model year before purchase.

Includes wiring diagrams and is fully bookmarked and searchable.

This is supplied as a genuine HD workshop manual, consisting of 306 pages.

Sample pages are shown in the product images.

Features Following Chapters...

FOREWORD
GENERAL
MANUAL LAYOUT
HOW TO USE THIS SERVICE MANUAL
PREPARATION FOR SERVICE
USE GENUINE REPLACEMENT PARTS
SHOP PRACTICES
CLEANING
DISPOSAL AND RECYCLING
TOOLS AND MATERIALS
PRODUCT REGISTERED MARKS
H-D U.S.A., LLC TRADEMARK INFORMATION
CONTENTS
TABLE OF CONTENTS
1. SAFETY
1.1 SAFETY
1.2 HIGH VOLTAGE WORK ENVIRONMENT
1.3 ELECTRIC VEHICLE INTAKE PROCESS
1.4 RECHARGEABLE ENERGY STORAGE SYSTEM (RESS)
2. MAINTENANCE
2.1 FASTENER TORQUE VALUES
2.2 GENERAL
2.3 MAINTENANCE SCHEDULE
2.4 REPLACE TRANSMISSION LUBRICANT
2.5 INSPECT TIRES
2.6 INSPECT BRAKES
2.7 CHECK AND REPLACE BRAKE FLUID
2.8 REBUILD FRONT FORK AND REPLACE OIL
2.9 ADJUST AND LUBRICATE STEERING HEAD BEARINGS
2.10 INSPECT RADIATOR AND COOLANT
2.11 INSPECT AND LUBRICATE JIFFY STAND
2.12 INSPECT AND ADJUST DRIVE BELT AND SPROCKETS
2.13 ADJUST SUSPENSION
2.14 INSPECT BATTERY
2.15 STORAGE
2.16 TROUBLESHOOTING
3. CHASSIS
3.1 FASTENER TORQUE VALUES
3.2 SPECIFICATIONS
3.3 VEHICLE IDENTIFICATION NUMBER (VIN)
3.4 FRONT WHEEL
3.5 REAR WHEEL
3.6 WHEEL RUNOUT
3.7 SEALED WHEEL BEARINGS
3.8 TIRES
3.9 FRONT BRAKE MASTER CYLINDER
3.10 FRONT BRAKE CALIPER
3.11 REAR BRAKE MASTER CYLINDER
3.12 REAR BRAKE CALIPER
3.13 BRAKE LINES
3.14 ABS MODULE
3.15 BLEED BRAKES
3.16 TOP COVER
3.17 REAR COVER
3.18 SIDE COVERS
3.19 FRONT FORK
3.20 STEERING HEAD/FORK STEM AND BRACKET ASSEMBLY
3.21 FORK LOCK
3.22 REAR FORK
3.23 BELT GUARDS
3.24 REAR SHOCK ABSORBER
3.25 FAIRING
3.26 HAND GRIPS
3.27 HANDLEBAR
3.28 MIRRORS
3.29 FRONT FENDER
3.30 MUD GUARD
3.31 REAR LIGHTING BRACKET
3.32 REAR LICENSE PLATE BRACKET
3.33 RIDER FOOTRESTS
3.34 PASSENGER FOOTRESTS
3.35 JIFFY STAND
3.36 TAIL SECTION
3.37 FRAME
3.38 MEDALLIONS, BADGES, TANK EMBLEMS AND ADHESIVE STRIPS
4. HIGH-VOLTAGE SYSTEM
4.1 FASTENER TORQUE VALUES
4.2 SPECIFICATIONS
4.3 OPERATION
4.4 POWER RECEPTACLE (VEHICLE INLET)
4.5 ONBOARD CHARGER (OBC)
4.6 AC OBC IN-LINE FILTER
4.7 RECHARGEABLE ENERGY STORAGE SYSTEM (RESS)
5. ELECTRIC VEHICLE POWERTRAIN (EVPT)
5.1 FASTENER TORQUE VALUES
5.2 SPECIFICATIONS
5.3 OPERATION
5.4 CHECK AND ADJUST BACKLASH
5.5 PRIMARY COVER
5.6 HIGH-VOLTAGE CABLE COVER
5.7 DRIVE BELT
5.8 TENSIONER PULLEY AND IDLER SPROCKET
5.9 SKID PLATE
5.10 FRONT COVER
5.11 BREATHER ASSEMBLY
5.12 TRANSMISSION SPROCKET
5.13 TRANSMISSION SIDE COVER
5.14 TRANSMISSION BACK COVER
5.15 TRANSMISSION OUTPUT SHAFT
5.16 TRANSMISSION PINION GEAR
5.17 POWERTRAIN
6. COOLING SYSTEM
6.1 FASTENER TORQUE VALUES
6.2 SPECIFICATIONS
6.3 COOLANT FLOW
6.4 DIAGNOSE AND TEST
6.5 COOLANT
6.6 COOLANT PUMP
6.7 FILL NECK
6.8 COOLANT HOSES
6.9 RADIATOR
7. ELECTRICAL
7.1 FASTENER TORQUE VALUES
7.2 SPECIFICATIONS
7.3 FUSES
7.4 POWER DISCONNECT
7.5 LEFT HAND CONTROL MODULE (LHCM)
7.6 RIGHT HAND CONTROL MODULE (RHCM)
7.7 INSTRUMENT MODULE (IM)
7.8 HORN
7.9 HEADLAMP
7.10 FRONT TURN SIGNAL LAMPS
7.11 REAR TURN SIGNAL LAMPS
7.12 TAIL LAMP
7.13 REAR STOPLAMP SWITCH
7.14 LICENSE PLATE LAMP
7.15 BATTERY MANAGEMENT UNIT (BMU)
7.16 ELECTRONIC POWERTRAIN CONTROLLER (EPTC)
7.17 BODY CONTROL MODULE (BCM)
7.18 TELEMETRY CONTROL UNIT (TCU)
7.19 SECURITY SYSTEM ACTIVATION
7.20 PERSONAL IDENTIFICATION NUMBER (PIN)
7.21 SECURITY SYSTEM MAINTENANCE
7.22 SECURITY SIREN
7.23 SECURITY SYSTEM ANTENNA
7.24 FRONT WHEEL SPEED SENSOR (WSS)
7.25 REAR WHEEL SPEED SENSOR (WSS)
7.26 TWIST GRIP SENSOR (TGS)
7.27 INERTIAL MEASUREMENT UNIT (IMU)
7.28 JIFFY STAND SENSOR (JSS)
7.29 FRONT ELECTRICAL CADDY
7.30 BCM CADDY
7.31 BATTERY BOX
7.32 FRONT WIRE HARNESS
7.33 REAR WIRE HARNESS
7.34 MAIN WIRE HARNESS
A. WIRING
A.1 WIRING DIAGRAMS
WIRING DIAGRAM LIST
Figure A-1 Battery Power Distribution
Figure A-2 High Voltage Circuit
Figure A-3 Ground Circuit
Figure A-4 Front Harness and Rear Lighting
Figure A-5 Main Harness 1 of 3
Figure A-6 Main Harness 2 of 3
Figure A-7 Main Harness 3 of 3
A.2 WIRE HARNESS CONNECTORS
B. REFERENCE
B.1 GLOSSARY
B.2 METRIC CONVERSION
B.3 FLUID CONVERSION
B.4 TORQUE CONVERSION
TOOLS
TORQUE VALUES
INDEX