1992 Harley Davidson FLHTCU Electra Glide Ultra Classic Service Manual

1992 Harley Davidson FLHTC Electra Glide Classic Service / Repair / Workshop Manual

Covering all Touring models engine size 81 cubic inch (1340cc).

Provided in PDF form, in English Language.

Includes wiring diagram.

This is supplied as a genuine HD workshop manual, consisting of 940 pages.

Sample pages are shown in the second product images.

Features Following Chapters...

1. Safety

2. Maintenance

• Fastener Torque Values
• General
• Maintenance Schedule
• Fuel & oil
• Replace Engine Oil & Filter
• Inspect Wheels & Tyres
• Lubricate Cables & Chassis
• Inspect Brakes
• Check & Replace Brake Fluid
• Check & Adjust Clutch
• Rebuild Front Fork & Replace Oil
• Adjust & Lubricate Steering Head Bearings
• Inspect Radiator & Coolant
• Inspect Fuel Lines & Fittings
• Inspect & Lubricate Jiffy Stand
• Inspect & Adjust Drive Chain & Sprockets
• Inspect Rear Sprocket Isolator
• Adjust Suspension
• Inspect Exhaust System
• Inspect Air Filter
• Inspect Battery
• Inspect & Replace Spark Plugs
• Storage
• Troubleshooting

3. Chassis

• Fastener Torque Values
• Specifications
• Vehicle Identification Number (VIN)
• Front Wheel
• Rear Wheel
• Wheel Lacing
• Checking & Truing Wheels
• Sealed Wheel Bearings
• Tires
• Wheel Alignment
• Electronic Chassis Control
• Front Brake Master Cylinder
• Front Brake Caliper
• Rear Brake Master Cylinder
• Rear Brake Caliper
• Brake Lines
• ABS Module
• Bleed Brakes
• Side Covers
• Front Fork
• Steering Head/Fork Stem & Bracket Assembly
• Steering Damper Assembly
• Fork Lock
• Rear Fork
• Chain Guards
• Rear Shock Absorber
• Clutch Control
• Cowl
• Fairing
• Fairing Lowers
• Skid Plate
• Engine Guards
• Headlamp Guard
• Handlebar Wind Deflectors
• Hand Grips
• Handlebar
• Mirrors
• Front Fender
• Rear License Plate Bracket
• Rider Footrests
• Passenger Footrests
• Jiffy Stand
• Center Stand
• Seat
• Tail Section
• Frame
• Frame Crossmember
• Tour-Pak
• Medallions, Badges, Tank Emblems & Adhesive Strips

4. Engine

• Fastener Torque Values
• Specifications
• Engine Oil Flow
• Oil Pump Operation
• Breather Operation
• Camshaft & Phaser Operation
• Oil Pressure
• Troubleshooting
• Crimp Clamps
• Oil Cooler
• Crankshaft Lockout
• Cylinder Head Covers
• Camshaft Covers
• Camshaft Sprocket & Timing Chain
• Cylinder Heads
• Camshafts & Phasers
• Cylinders
• Pistons
• Primary Cover
• Coolant Manifold
• Starter Gear
• Oil Pump Drive
• Oil Pump
• Replace Engine
• Crankcase
• Balancer
• Crankshaft & Connecting Rods
• Scavenge Oil Pump
• Crankcase Oil Nozzles

5. Drive & Transmission

• Fastener Torque Values
• Specifications
• Transmission Operation
• Drive Chain
• Output Sprocket
• Shifter Shaft
• Clutch
• Drum & Forks
• Transmission
• Transmission Right Crankcase Bearings
• Transmission Left Crankcase Bearing

6. Fuel & Exhaust

• Fastener Torque Values
• Specifications
• Air Box
• Breather Bolt
• Breather Hoses
• Console
• Fuel Pressure Test
• Purge Fuel Line
• Fuel Line
• Fuel Inlet
• Fuel Tank
• Fuel Level Sender
• Fuel Pump
• Drain Line
• Throttle Position Sensor (TS)
• Intake Air Temperature (IAT) Sensor
• Manifold Absolute Pressure (MAP) Sensor
• Twist Grip Sensor (TGS)
• Throttle Control Actuator (TCA)
• Fuel Injectors
• Induction Module
• Intake Manifold
• Intake Leak Test
• Heat Oxygen Sensors (HO2S)
• Mufflers
• Exhaust System
• Purge Solenoid : Evaporative Emissions
• Charcoal Cannister : Evaporative Emissions
• Purge Lines : Evaporative Emissions

7. Cooling system

• Fastener Torque Values
• Specifications
• Coolant Flow
• Diagnose & Test
• Coolant
• Thermostat Housing
• Coolant Pump
• Coolant Overflow Tank
• Coolant Hoses
• Engine Coolant Temperature (ECT) Sensor
• Radiator

8. Electrical

• Fastener Torque Values
• Specifications
• Power Disconnect
• Starter
• Starter Solenoid
• Alternator
• Voltage Regulator
• Spark Plug Cables
• Ignition Coil
• Left Hand Control Module (LHCM)
• Clutch Switch
• Right Hand Control Module (RHCM)
• Instrument Module (IM)
• Oil Pressure Switch
• Horn
• Headlamp
• Cornering Lamp
• Front Turn Signal Lamps
• Rear Turn Signal Lamps
• Tail Lamp
• Front Stoplamp Switch
• Rear Stoplamp Switch
• License Plate Lamp
• Electronic Control Module (ECM)
• Body control Module (BCM)
• Security System Activation
• Personal Identification Number (PIN)
• Security System Maintenance
• Security System Antenna
• Cooling Fan
• Crankshaft Position Sensor (CKP)
• Camshaft Timing sensors
• Knock Sensor (KS)
• Gear Position Sensor
• Front Wheel Speed Sensor (WSS)
• Rear Wheel Speed Sensor (WSS)
• Front Electrical Caddy
• Cylinder Head Cover Caddy
• Under Seat Caddy
• Battery Tray
• Tour-Pak Harness
• Engine Wiring
• Fairing Wire Harness
• Main Wire Harness

9. Wiring

• Wiring Diagrams
• Wire Harness Connectors

10. Reference

• Glossary
• Metric Conversion
• Fluid Conversion

11. Reference Material

• Tools
• Torque Values
• Index